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Specializing in industrial aluminum profile custom Henan industrial aluminum profile factory, Henan industrial material custom manufacturers, electronic radiator manufacturers, automotive battery tray manufacturers.
Henan Battery Tray Manufacturers: On Aluminum Profiles for New Energy Battery Trays
Release Time:
2022-12-30
Currently, the new energy vehicle industry is developing rapidly. Unlike traditional vehicles, it uses batteries as its power source. The battery tray holds individual batteries, and the modules are fixed to the metal casing in a way that facilitates thermal management, playing a key role in protecting the normal and safe operation of the battery. Its weight also directly affects the load distribution and cruising range of electric vehicles. Today, Henan battery tray manufacturers will take you to understand the aluminum profile of new energy battery trays. Several common structural forms of aluminum trays For battery aluminum trays, due to their light weight and low melting point, there are generally several forms: die-cast aluminum trays, extruded aluminum alloy frames, and aluminum plate splicing and welding trays (shells), and molded top covers. 1. Die-cast aluminum trays. The main structural feature is that they are die-cast in one piece, reducing the material strength problems caused by structural welding, and the overall strength characteristics are better. The tray and frame structure of this structure are not obvious, but the overall strength can meet the requirements of battery cutting. 2. Extruded aluminum welded frame structure. This structure is more common. This is also a more flexible structure. Welding processing of different aluminum plates can meet the needs of various energy sizes. At the same time, it is easy to modify the design and adjust the materials used. 3. Henan battery tray manufacturers indicate that the frame structure is a structural form of the tray.
Today, the new energy vehicle industry is developing rapidly. Unlike traditional vehicles, it uses batteries as its power source. Battery trays are individual batteries, and modules are fixed to the metal shell in a way that is conducive to thermal management, playing a key role in protecting the normal and safe operation of the battery. Its weight also directly affects the load distribution and cruising range of electric vehicles. Henan Battery Tray Manufacturer Let's learn about the aluminum profiles of new energy battery trays.
Several common structural forms of aluminum trays
For battery aluminum trays, due to their light weight and low melting point, there are generally several forms: die-cast aluminum trays, extruded aluminum alloy frames, and aluminum plate spliced welded trays (shells), and molded top covers.
1. Die-cast aluminum trays have more structural characteristics that are die-cast in one piece, reducing the material strength problems caused by structural welding, and the overall strength characteristics are better. The tray and frame structure of this structure are not obvious, but the overall strength can meet the requirements of battery cutting.
2. Extruded aluminum welded frame structure. This structure is more common. This is also a more flexible structure. Welding processing of different aluminum plates can meet the needs of various energy sizes. At the same time, it is easy to modify the design and adjust the materials used.
3. Henan battery tray manufacturers indicate that the frame structure is a structural form of the tray. The frame is more conducive to reducing weight and ensuring the strength of different structures; the structural form of the aluminum battery tray also follows the design form of the frame structure: the outer frame mainly completes the load-bearing function of the entire battery system; the inner frame mainly completes the load-bearing function of sub-modules such as modules and water-cooled plates; the protective surface between the inner and outer frames mainly completes the isolation and protection of the battery pack from the outside world, such as gravel impact, waterproof and heat preservation, etc.
Precautions in aluminum profile processing
According to Henan Battery Tray Manufacturer the introduction, during the aluminum profile processing process, attention must be paid to production safety and product quality. All enterprises require safe production, so the machines used for profile processing require some machine operation, which needs to be concentrated operation to avoid minor accidents in production. In addition, the price of battery tray aluminum profiles, if the work is not careful, it is easy to produce product quality deviations, such as incorrect cutting size, misaligned sliding of threads, deviation of thread size, or collisions and hard injuries during the profile processing process, etc., which affect the appearance and cause the generation of defective profiles.
Henan battery tray manufacturers also point out that there are various materials for aluminum alloy profiles, but 6063 and 6061 are used more. Most people will choose 6063-T5 to customize the aluminum frame. There are also some options 6061 to customize the profile frame. However, if only needed, most aluminum profiles need 6063-T5. In fact, 6061 and 6063 belong to aluminum alloys, which can be extruded into aluminum profiles, the price of battery tray aluminum profiles, but they cannot be replaced.
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